When it comes to the industrial sector, outfitting your team members with the proper protective equipment is imperative for workplace safety and regulatory compliance and mitigating lapses in productivity due to worker sickness or job site injury. Without providing the proper personal protective equipment for industrial workers, employers run the risk of employee injury and liability and the potential for penalties in the form of fines levied by the Occupational Safety and Health Administration (OSHA).
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In this article, we’ll be covering 10 essential pieces of health and safety gear for industrial workers to meet industrial safety guidelines and keep your operation running smoothly.
A staple for industrial safety the world over, hard hats play an essential role in protecting workers from potential head injuries in the workplace and remain a crucial component of industrial safety gear. OSHA determines the necessity of hard hat use with two standards — 29 CFR .135 for general industry workers, and 29 CFR .100 for construction and demolition workers. The different classes of hard hats offer different levels of protection and are an invaluable asset for health and safety equipment.
While injuries to the lower body may be overshadowed in workplace health and safety efforts by more serious injuries to the head and neck, the Bureau of Labor Statistics found injuries to the lower extremities — classified as knee, ankle and foot — to be the second most common workplace injuries. These injuries are followed by those to the upper extremities — classified as shoulder, arm, wrist and hand — with approximately 270,000 cases occurring annually, and leading in median days away from work at 12.
The most common forms of safety gear for lower body protection include
In situations where employees are exposed to environments that pose a respiratory threat, breathing equipment is a necessity as part of health and safety equipment, as proper respiration protection prevents injuries in the short and long term. While OSHA requires the elimination of harmful dusts, fumes, gases, etc. by engineering control measures, situations where control measures are not feasible require the use of respirators.
Roughly 2,000 American workers suffer job-related eye injuries daily, with more than 100 resulting in one or more days of missed work due to injury. Adequate eye protection in the form of safety glasses, goggles and face shields prove crucial as industrial safety products, and providing proper eye protection in compliance with OSHA’s General Industry standards as outlined in 29 CFR .132 is the simplest way to avoid worker injury and lost production due to eye injury.
Full body protection is an equally crucial component for industrial safety, as in many industrial roles full body safety products are a necessity. Whether it’s exposure to paint, chemicals or high heat, comprehensive protection for the full body is vital health and safety gear across numerous fields.
Below are some of the most common examples of instances that require full body protection
Hearing protection in the form of noise-reducing ear muffs and ear plugs are essential forms of industrial safety gear for the prevention of noise-induced hearing loss. About 50% of all manufacturing workers have been exposed to hazardous noise, resulting in roughly 20% of all manufacturing workers suffering from hearing difficulty.
Proper gloves and hand protection offer safety from a variety of industrial hazards, ranging from cuts and burns to electrical hazards and chemical exposure. Depending on the industrial role, different glove materials, thicknesses and lengths should be used to best meet the protective needs of the employee and health and safety compliance standards.
Common safety considerations for glove selection include
Choosing the proper clothing plays an important role in industrial safety measures, as modern technology has enabled the treatment of fabrics to achieve properties such as chemical, heat and flame resistance. Fabrics that protect from dust and particles are equally important for hazardous applications ranging from chemicals to radiation exposure to prevent inward leakage of toxic substances that present immediate and long-term harm to workers.
In addition to the apparel elements vital for industrial work safety, oftentimes additional tools are necessary to fully ensure worker health and safety. Safety equipment devices and hazard monitors provide a necessary level of protection in addition to personal protective equipment (PPE) and proper attire for industrial workers.
Some of these mechanisms include
Using the proper tools is an equally important component of industrial safety, and should be acknowledged as a vital component of health and safety gear for industrial applications. Common examples include properly insulated tools to prevent the risk of electrical shock and properly maintaining the tools being used to their manual standards.
Providing the proper protective equipment is essential for ensuring a safe working environment and maintaining regulatory compliance, which ultimately ensures healthy workers and minimal downtime due to workplace accidents.
PPE safety is the practice of ensuring a safe, working environment for employees and visitors through the use of Personal Protective Equipment (PPE). Safety is paramount to all businesses across industries, from those present in daily life such as manufacturing to niche ones such as embalming and death care. Using PPEs, paired with inspections such as workplace and restaurant inspections, assessments like health and safety risk assessments, and analysis such as gap analysis—is essential to protect employees from risks and hazards.
According to the hierarchy of controls by the National Institute for Occupational Safety and Health (NIOSH), PPE (sometimes also referred to as PPE equipment)—is recommended to be the last level of defense to prevent occupational injuries, illnesses, and fatalities, but some businesses combined it with other control measures to ensure a safe and healthy environment for their workers. Here are some benefits of using PPEs:
However, even the strictest controls will not necessarily eliminate all the risks associated with most job tasks and this is where the need for PPE must be evaluated. A hazard assessment can help identify which specialized PPE will be required. There are numerous types of workplace safety equipment available depending on the hazard exposure and work conditions. The following are basic PPE that can help protect employees:
Face and Eye Protection includes safety goggles and face shields and should be used for tasks that can cause eye damage or loss of vision, sprays of toxic liquids, splashes, and burns.
Safety Tips:
PPE includes full-face respirators, self-contained breathing apparatus, gas masks, N95 respirators, and surgical masks are used for a task that can cause inhalation of harmful materials to enter the body. This includes harmful gas, chemicals, large-particle droplets, sprays, splashes, or splatter that may contain viruses and bacteria such as COVID-19, viral infections, and more.
Safety Tips:
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Skin and Body Protection PPE includes the following categories to protect employees from physical hazards:
Head Protection includes hard hats and headgears and should be required for tasks that can cause any force or object falling to the head.
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Body Protection PPE includes safety vests and suits that can be used for tasks that can cause body injuries from extreme temperatures, flames and sparks, toxic chemicals, insect bites and radiation.
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Hands Protection PPE includes safety gloves and should be used for tasks that can cause hand and skin burns, absorption of harmful substances, cuts, fractures or amputations.
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PPE includes knee pads and safety boots and should be used for tasks that can cause serious foot and leg injuries from falling or rolling objects, hot substances, electrical hazards, and slippery surfaces.
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PPE includes safety harnesses and lanyards and should be strictly used for tasks that can cause falling from heights and serious injury or death.
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PPE includes ear muffs and plugs and should be used for tasks that can cause hearing problems and loss of hearing.
Safety Tips:
Learn more about hearing protection.
Other examples of PPE include:
Workplace safety should begin with a hazard assessment. Once the hazards and risks have been identified, a plan can be put forward to prioritize and reduce the risk of injury. Useful systems and tools to perform hazard assessments include performing a risk assessment and a Job Safety Analysis (JSA).
The hierarchy of controls is a proven safety approach that helps protect employees. If elimination, substitution, engineering, and administrative controls are not enough to eliminate the risk, it is vital to choose the appropriate PPE carefully. Ensure employees are properly trained to use the safety equipment and be able to detect and report any damages before commencing work.
A toolbox talk about PPE is recommended to discuss the different kinds of PPE that can be used to minimize the likelihood and mitigate the effects of hazards. A toolbox talk template can help in assessing the sufficiency and availability of safety equipment for all employees.
Safety Officers play a crucial role in maintaining workplace safety by ensuring proper use of Personal Protective Equipment (PPE). This includes assessing worksites for PPE requirements, providing well-fitted equipment, and training employees on safety standards.
Learn more about PPE Safety Requirements.
These examples of PPE safety are based on a free PPE checklist provided by SafetyCulture for anyone to download and use for free.
To give you a better idea, we’ve created a PPE checklist sample pdf report below:
To make sure that PPEs are properly used and fully serve their functions, it’s important that your workers understand their proper use, maintenance, and disposal of PPE to protect themselves and the people around them. One of the most effective and efficient ways to do this is through hand-crafted courses that allow employees to do their PPE safety training even on mobile. SafetyCulture Training includes highly recommended premade courses that will cover the different types of PPE and demonstrate when and how to use them properly.
For more information, please visit Industrial Safety Helmet.
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