Showing all 2 results

You can find more information on our web, so please take a look.

• Cidan Coil Handling

• Dimeco Coil Fed Punching & Laser Machines

Different Types of Coil Processing Equipment

There are five main types of coil handling equipment: cut-to-length (CTL) units, cut-to-width (CTW) lines, slitting lines, cutting thick coils, and Rewinding Thick Coils.

Cut-to-Length Lines:

Cutting steel coils into sheet coils is what cut to length lines are best for. This equipment carries a spindle that moves the conveyor along with an upper belt conveyor that carries the coil. The spindle shears or cuts off a certain strip of metal from the coil, and it moves down to a lower conveyor belt that takes the product away.

Cut-to-Width Lines:

Cutting steel coils into thin strips for different applications is what cut-to-width lines are best for. This process is typically used for thicker coils that take more than one pass to cut. The finished product can then be used in many different ways, such as making beams and tubing. Cut-to-width lines produce cut-to-length pieces from coil weights of up to 30 thicknesses. Normally, the finished products will be processed further before they are shipped.

Slitting Lines:

When steel coil handling equipment needs to create thin, flat strips of steel for use in different applications, slitting lines are used. This type of process is best suited for thick coils that require the strip to be thinner after being cut. Slitting processes are repeatable and can be quickly modified to produce different widths and grades of steel.

Cutting Thick Coils:

Cutting thick coils can be difficult, as the coils curl during the cut. This is accomplished by using a top-tensioned shear head equipped with multiple blades that can strip through coils weighing up to 24 in [610 mm].

Rewinding Thick Coils:

When coil processing equipment needs to create thin, flat strips of steel for different applications, rewinding lines are used. This type of process is best suited for thick coils that require the strip to be thinner after being cut. Rewinding processes are repeatable and can be quickly modified to produce different widths and grades of steel.

How Does Coil Processing Equipment Work?

Coil processing machines depend on specific processes to get the job done:

Cut to length (CTL):

The steel coils are cut, and the piece is ready for use. This type of processing is best suited for thin sheet or plate stock.

Cut to width (CTW):

The steel coil is cut into a slim strip and then re-rolled for different applications. This is done by slitting the coil into thin strips with blades that are attached to two wheels called slitter reels. The wheel controls the head of the machine, which in turn moves the blades.

Slitting:

Steel coils are cut into smaller widths, and the strip is compressed into a coil shape. The finished product can then be used for applications that require smaller widths or different shapes. The metal coil is slit into a thinner strip by the slitter machine. This type of processing works well for thicker steel sheets or plate material. Slitting lines produce cut-to-length pieces from coil weights of up to 30 thicknesses. Roll feed lines are capable of 400 fpm with a production rate of 60 pieces per minute.

Uses of Coil Processing Equipment

1. There are countless uses for coil processing equipment. Some examples include:
2. Cut down steel strips into a specific size and shape for use as rebar or fence posts.
3. Reducing sheet metal into thin strips for future processing.
4. Producing thin steel strips that can be used in overhead cranes and conveyors.
5. Cutting the coils up to make tubing, beams, bars, and rods.

The Benefits of Coil Processing Equipment

There are many benefits to coil processing equipment, such as:

Increased production rate:

Large coils can be difficult to handle and store, but coil processing equipment can reduce them into smaller pieces that are easier to transport and store.

Increased handling speeds:

When coil processing equipment is used, the processor will use an overhead crane to load and unload coils. This can speed up production because there are fewer manual steps involved in the process.

Reduced operator fatigue:

Coils can be heavy and awkward to handle, but coil processing equipment makes the job of cutting down loops easier on your back.

Greater flexibility:

The products made with coil processing equipment are always available thanks to various options. There are no additional costs for having multiple shapes or sizes of steel on hand, and the equipment can be used to produce new types of products.

Increased safety:

Coil processing machines have features that protect both workers and products from harm. Safety guards help keep your body away from danger while you work, and some units come with built-in stops as a means of preventing accidents.

It prevents material loss:

Ensures a greater yield of usable steel by providing the most significant possible piece is processed before cutting it down further.

Accuracy:

Coil processing machines are very accurate because the steel is typically fed into the machine through a roll. Because there can be no variation in the top or bottom edge of coils, cutting down with blades is more accurate than using saws to cut down coils.

Fewer errors:

When using coil processing equipment, the operator only needs to feed in one end of the metal and hit a button. The machine does all of the work and delivers a well-cut piece of steel.

Reduced labor cost:

It requires less time to cut down coils with blades than it would be if you were to cut them up manually. Coil processing equipment gives your employees more time to focus on other equally important tasks.

How Metal Ready can assist you:

With Metal Ready, you'll have the option to choose the perfect machine for your application. We can help you determine which model is best suited to your needs and budget. We service our machines before they leave our factory, so there's no waiting time if maintenance or repair work is needed on-site. Any parts requiring replacement are always in stock, and we offer a 24-hour service response. When you buy from Metal Ready, you know you have chosen to work with people who are dedicated to your complete satisfaction.

Other Related Products -

What is Steel Coil Processing?

What is Steel Coil Slitting?

Steel Coil Processing is the transformation of steel coil into usable formats such as sheets, plates, or narrower coils, tailored to meet specific industrial requirements. This involves several key steps, including decoiling, straightening, slitting, and cutting to length, ensuring the material is accurately prepared for subsequent manufacturing. It is crucial for optimising material handling and enhancing production efficiency across various sectors.

Steel coil slitting turns large coils into manageable, precisely dimensioned products that meet stringent standards. This technique is especially valuable for producing high-quality sheet metal with improved flatness and reduced coil set, making it suitable for a wide array of industrial applications.

Why is Steel Coil Processing Important?

Steel coil processing plays a fundamental role in industries such as automotive, construction, and household appliances. The ability to cut, flatten, and straighten coils with precision results in lower production costs, reduced material waste, and enhanced operational efficiency.

Processed coils improve the usability of raw steel, enhancing supply chain performance and product consistency. These benefits establish coil processing as a cornerstone of efficient, cost-effective manufacturing compared to traditional sheet metal processing.

What Is The Coil Slitting Process?

1. Decoiling:
   Unwinding the steel coil for further processing.
2. Straightening:
   Flattening the metal to remove imperfections caused by coiling.
3. Slitting:
   Cutting the coil lengthwise into narrower strips.
4. Cutting to Length (CTL):
   Cutting the coil into specific lengths to create sheets or plates.

How Are Steel Coils Processed?

1. Raw steel purification and alloying:
   Enhancing material properties.
2. Hot Rolling:
   Forming continuous steel slabs into thin sheets.
3. Cold Rolling (Optional):
   Achieving precise tolerances and smooth finishes.
4. Coating (Optional):
   Zinc or other coatings improve corrosion resistance.
5. Final Coiling:
   Preparing processed steel for distribution and further use.

Types of Coil Processing

1. Cut-to-Length (CTL): Produces steel sheets or plates by cutting coils to predetermined lengths. Industries such as construction, automotive, and manufacturing rely on this method for precision sheet metal.

2. Slitting (Cut-to-Width): Cuts coils lengthwise into narrower strips, making them suitable for roll-forming, stamping, or other applications requiring specific widths.

What Equipment is Used in Coil Processing?

Coil processing employs specialised equipment including decoilers, straighteners, slitters, and levellers. A key component is the coil slitter machine, which slices coils into narrower strips with precision, maintaining consistent widths while minimising material loss.

Modern coil processing machinery incorporates automated systems and advanced press feed technologies. These integrated coil processing lines streamline operations such as loading and unloading, leading to higher productivity and reduced labour costs.

How Does Coil Slitting Work?

Coil slitting involves cutting steel coils lengthwise using horizontal blades, producing narrower strips suited to specific applications. This method relies on a coil slitter machine designed to maintain strict width tolerances and minimise defects such as edge wave.

Featured content:
Introducing the Advanced 4-10 Automatic Block Making Machine
5 Must-Have Features in a Waste Sorting System

YouYi Precision supply professional and honest service.

Slit coils are essential in the production of components for cable trays, vehicles, and other sheet metal applications. By reducing raw material waste and improving yield, coil slitting contributes significantly to manufacturing efficiency and cost-effectiveness.

What is Cut-to-Length Processing?

Cut-to-length (CTL) processing involves uncoiling, straightening, and cutting steel coils into specific sheet or plate lengths. This method removes imperfections such as coil set and produces flat, uniform pieces suitable for construction, automotive, and fabrication industries.

CTL delivers multiple advantages, including precise dimensions, improved flatness, and simplified handling and storage. As a core coil processing method, it ensures the delivery of high-quality, ready-to-use steel products.

Get in touch

Our expert team is ready and willing to assist you with all your manufacturing needs, simply click the link.

Coil Slitting Services UK

Located in the Midlands, our state-of-the-art facility houses an advanced Durmech mm slitting line, capable of precision slitting coils with gauges ranging from 0.7mm to 6.0mm across multiple steel grades. This technology enables us to oversee the entire tube manufacturing process from start to finish, ensuring quality and efficiency. In addition to slitting, our site also offers ERW Manufacturing, Tube Laser Cutting, Slotting, and more.

Currently, we process around 45,000 tons of coil annually, with the infrastructure in place to expand this capacity to 60,000 tons per year. Our facility can handle coils weighing up to 25 tonnes and widths up to mm, allowing us to cater to a diverse range of customer needs.

Quality and Steel Grades Processed

We prioritise quality in every aspect of our operations. By sourcing steel globally and closely monitoring market trends, we secure high-quality materials at competitive prices. Our processed strip meets stringent industry standards, including:

● Hot Rolled: DD11, S235, S275, S355
● Cold Rolled: DC01 – DC04
● Galvanised: DX51, S280, S350, S390
● Aluminised: DX51, DX52, DX53, DX54, DX55

This diverse selection of steel grades highlights our adaptability and commitment to meeting the needs of various industries and applications.
While a large portion of our slit coil is utilised internally for further manufacturing, we also supply a significant volume directly to customers.
These slit strips play a crucial role in producing components for presswork, section rolling, re-rolling, automotive exhausts, heating appliances, washers, and security solutions such as fencing and palisade fencing.

Benefits of Coil Processing

Material Strength and Durability – Steel coils provide exceptional strength and durability, making them suitable for applications requiring resistance to high temperatures and pressures.

Reduced Material Handling – The continuous coil feeding process eliminates the need for constant manual loading and unloading, saving time and reducing labour costs.

Cost-Efficiency – Coils are often more cost-effective than individual sheets, and the efficiency of coil processing further lowers overall manufacturing expenses.

Increased Production Speed – Our feeding systems in coil processing significantly enhance production speed compared to traditional sheet  processing, reducing downtime & increasing output.

Corrosion Resistance – Certain types of steel coils feature coatings that enhance corrosion resistance, making them ideal for harsh environments and long-term applications.

Versatility – Coil processing accommodates a wide variety of applications, including automotive parts, construction materials, and household appliances.

Diverse Industrial Applications – Coil processing supports various industries, including:

• Sheet Metal Fabrication – Used to uncoil, straighten, measure, cut, and stack metal sheets for further manufacturing.
• Automotive Industry – Essential for producing car engines, HVAC components, and structural elements.

• Construction Industry – Used in roofing sheets, building panels, pipes, and structural frameworks.
• Household Appliances – Integral in manufacturing refrigerators, washing machines, ovens, and other home essentials.

Get in touch

Our expert team is ready and willing to assist you with all your manufacturing needs, simply click the link.

Advanced Coil Slitting Technology and Capabilities

Customer-Centric Service: We offer tailored delivery options and responsive customer support, ensuring a seamless experience.

Versatile Applications: Our slit coils serve a broad spectrum of industries, evidencing our flexibility and the trust our customers place in us.

Global Sourcing and Quality: Our proactive approach to sourcing ensures access to high-quality materials at competitive prices, supporting the delivery of superior products.

Capacity and Flexibility: With the ability to process up to 60,000 tons per annum and accommodate wide and heavy coils, we can meet high-demand requirements.

Applications of Coil Processing

Automotive

Essential for producting body panels and chassis components.

Home appliances

Refrigerators, washing machines, and ovens.

Water Industry

Ensuring high-quality, durable steel components of tanks and pipelines.

Construction

Pre-engineered buildings, cable trays, and roofing sheets.

Conclusion

Coil processing, including precision slitting, is a fundamental step in steel manufacturing, providing industries with cost-effective, high-quality materials tailored to their needs. With advanced technology, global sourcing, and a strong commitment to quality, our coil slitting services support a wide range of applications, ensuring efficiency and consistency in industrial production.

Get in touch...

Our expert team is ready and willing to assist you with all your manufacturing needs, simply click the link.

Contact us to discuss your requirements of Coil Processing Equipment Supplier. Our experienced sales team can help you identify the options that best suit your needs.