Everything You Need to Know About Pipe Laser Cutter | Oree Laser
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A tube laser cutting machine is a specialized piece of equipment designed specifically for cutting tubes with precision and accuracy. It is commonly used in various industries, including construction, manufacturing, and kitchenware production. Here is a comprehensive overview of pipe laser cutter and its functionalities:
What Is a Tube Laser Cutting Machine?
It is a type of laser cutting machine that is specifically designed to handle the unique properties and requirements of tubes.
Here is a breakdown of what a Pipe Laser Cutter machine is and how it works:
1. Chuck support: Pipe laser cutter is engineered with specialized chuck that securely holds and rotates the tube or pipe during the cutting process. This rotational capability grants 360 degree access to the tube, enabling the laser beam to effortlessly cut intricate shapes and patterns.
2. Precision and Accuracy in Tube Cutting: Offering exceptional precision and accuracy during the cutting process. Pipe Laser Cutter are capable of producing clean and precise cuts, ensuring a superior-quality finish. This level of precision is particularly critical in industries where precise measurements are paramount, such as automotive, aerospace, and architectural applications.
3. Versatile Tube Cutting Machinery: Tube laser cutting machines are designed to handle a diverse range of tube shapes and sizes, encompassing round, square, rectangular, and oval tubes. Additionally, they possess the ability to cut through various materials, such as stainless steel, carbon steel, aluminum, copper, and brass. This remarkable versatility renders them suitable for a wide array of industries and applications.
4. Efficient and Swift Tube Cutting: Compared with traditional cutting methods, pipe Laser cutter can cut pipes significantly faster, leading to increased productivity and reduced production time. This advantage is particularly advantageous in high-volume production environments.
5. Advanced Capabilities for Complex Cuts: Pipe Laser Cutter possess advanced capabilities that allow for the execution of complex cuts. These machines can perform bevel cuts, and intricate shapes.
Types of Pipe Laser Cutting Machine:
According to the classification of the number of chucks, the pipe laser cutting machine can be divided into single chuck, double chuck, three chuck and four chuck. According to the loading and unloading system, it can be divided into manual loading, semi-automatic loading and fully automatic loading.
There are several types of pipe laser cutter available at Oree Laser, each with its own specific features and capabilities. Here are some common types:
Four-chuck Tube Laser Cutting Machine
OR-TZ Ultra-heavy four-chuck tube laser cutting machine:
Smarter four-chuck design, greater clamping strength
Ultra-long pipe cutting
Achieve a maximum 45° bevel cutting
Integral profile welding bed
Three-chuck pipe Laser Cutter Machine
OR-TE Side-mounted heavy-duty laser tube cutting machine:
Fully automatic pneumatic chuck that provides stable and efficient operation.
The automatic centering and quick clamping capabilities ensure high-speed cutting.
Incorporates a zero tail material cutting process, allowing for infinitely zero tail material cutting of heavy pipes and improving material utilization rates.
Pipe Laser Cutter machine's integral profile welded bed enhances rigidity and stability, while the automatic loading system enables safe, convenient, and efficient feeding of multiple tubes.
Double-chuck Pipe Laser Cutting Machine
OR-TL: Economical pipe laser cutting machine:
Wide range of pipe cutting
Classic design, compact and practical
Pneumatic precision chuck
OR-TA: High precision tube laser cutter:
What are the Advantages of Laser Tube Cutting Machine?
There are several advantages of laser tube cutting machine:
1. Precision: Laser tube cutting machine offer high precision cutting. This ensures that the final product has clean and precise cuts, reducing the need for additional finishing processes.
2. Versatility: Pipe Laser Cutter can cut metal tubes, pipes, profiles, and beams, among other materials. They can handle a wide range of shapes and sizes, making them suitable for various applications across different industries.
3. Efficiency: With the fast cutting speeds, tube laser cutting machine enable speedy and efficient production.
4. Flexibility: Professional control software can handle more complex graphics, Laser tube cutting machine can make straight as well as curved cuts, enabling the production of intricate and complex shapes. This flexibility allows for customization and the ability to meet specific design requirements.
5. Automation: Many tube laser cutting machine are equipped with advanced automation features: including automatic loading and unloading systems. This reduces the need for manual intervention, increasing production, and ensuring constant quality.
6. Clean and precise cuts: Laser pipe cutting machine offers clean and precise cuts with no burrs or rough edges. This removes the need for additional post-processing operations, saving time and costs.
How does a Fiber Laser Tube Cutting Machine Work?
1. Material Loading: The fiber laser pipe cutting machine is equipped with an automatic loading system or a manual loading mechanism to position the tube for cutting. The material is securely held in place to ensure stability during the cutting process.
2. Laser Beam Generation: Pipe laser cutter machine generates a high-intensity laser beam using a fiber laser source. The laser beam is channeled through a series of optical components to deliver it to the cutting head.
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3. Beam Focus: The laser beam is focused onto the surface of the material using a focusing lens, allowing for precise and efficient cutting.
4. Cutting Process: The focused laser beam is directed onto the surface of the tube, creating a localized heating effect. The intense heat melts or vaporizes the material along the cutting path.
5. Unloading: Once the cutting process is complete, the fiber laser pipe cutting machine may have an automatic unloading system or a manual unloading mechanism to remove the finished parts from the machine.
Application Industries of CNC Laser Tube Cutting Machine:
1. Automotive Industry: laser tube cutting machines are used for cutting tubes used in exhaust systems, chassis components, and other automotive parts.
2. Aerospace Industry: High precision and accuracy are critical in this industry, as the aerospace industry requires components that can withstand extreme stress over long periods of time. So, These machines are used in the aerospace industry to cut tubes for airplane frames, engine components, landing gear, and other aerospace structures.
3. Furniture Industry: As people's requirements for furniture become more and more sophisticated, graphics and quality requirements are gradually increasing. cnc tube laser cutting machine are used to cut tubes for furniture frames, including chairs, tables, shelves, and other decorative elements.
4. Construction Industry: These cnc tube laser cutting machine are utilized for cutting tubes used in architectural structures, such as handrails, staircases, balconies, and structural supports.
5. Industrial Machinery: These machines find applications in cutting tubes used in the manufacturing of machinery, equipment, and tools across various industries.
6. Medical Industry: laser pipe cutting machine are used to cut tubes for medical equipment, such as surgical instruments, implants, and medical device components.
7. Electronics Industry: These machines find applications in cutting tubes for electronic enclosures, heat sinks, and other electronic components.
8. Agricultural Equipment: CNC laser tube cutting machine are used to cut tubes for agricultural machinery, including irrigation systems, farming equipment, and crop processing machinery.
How much does a laser pipe cutting machine cost?
The cost of a laser pipe cutting machine can vary greatly depending on various factors, including the power of the machine, the specific materials it can cut, the model, specifications, and additional features. Additional features such as bevel cutting heads and automatic feeding devices can also increase the cost of the machine.
It is recommended to research and compare different models, consider your specific requirements, and reach out to us for detailed pricing information. We can provide you with accurate quotes based on your specific needs and specifications.
How to Choose a the Suitable Metal Pipe Laser Cutting Machine?
When choosing a suitable metal pipe laser cutting machine, there are several factors to consider:
1. Cutting Material: Determine the type of metal tube you will be working with and make sure that the metal pipe laser cutting machine is capable of cutting those specific materials. When it comes to cutting different types and thicknesses of metal, different equipment may have varying capabilities.
2. Cutting Precision and Quality: Evaluate the cutting precision and quality of the machine. Look for features such as high cutting speed, accuracy, and smoothness of the cut. This will ensure that your finished items meet the requirements.
3. After-Sales Service: Consider the availability and quality of after-sales service provided by the brand. This includes technical support, maintenance, and the availability of spare parts. A reliable after-sales service ensures that your metal pipe laser cutting machine operates smoothly and any issues can be resolved promptly.
Oree Laser has a dedicated customer service team of over 200 members who provide fast response and 24-hour technical support in 12 different languages, both online and offline. We take pride in offering a comprehensive and dedicated after-sales service team and process to ensure that our customers receive the highest level of support and satisfaction. Our team of highly trained professionals is committed to addressing any concerns or issues that may arise after the purchase of our products. From troubleshooting technical problems to providing timely repairs and replacements, our after-sales service team is always ready to assist our valued customers. We have established a streamlined process that ensures efficient communication, quick response times, and effective resolution of any customer inquiries or requests.
About Oree Laser Cutting Machine for Tubes
For the laser tube cutting machine, Oree Laser offers the following options: TE Side-mounted heavy-duty laser cutting machine for tube , OR-TM Small tube laser cutting machines, OR-TL economical pipe laser cutting machine, OR-TZ ultra-heavy four-chuck laser pipe cutting machine, OR-TH side-mounted high-efficiency laser cutting machine for tube, and OR-TG pipe laser cutter machine, etc.
An industrial tube laser cutter is an automatic CNC metal pipe cutting machine using a focused laser beam with high thermal energy to cut through the walls of tubes, creating structural components, plumbing systems, metal frames and brackets from a wide range of materials such as steel, aluminum, titanium, brass, copper, and their alloys. From state-of-the-art mechanical engineering and precision metal construction all the way to modern furniture manufacturing, as well as most pupular auto parts and medical devices, you can find industrial laser tube cutting machines everywhere.
The ST-FCT3 industrial tube laser cutting machine is an economical and efficient three-chuck metal pipe and profile cutter with a maximum cutting length of up to 12 meters, a cutting diameter of up to 350 mm, and a single unit load-bearing capacity of up to 900 kg.
The machine adopts a horizontal bed design with strong load-bearing capacity and high cost performance, making it popular for cutting tubes, structural shapes, and channels in automotive parts, engineering machinery, aerospace sectors, oil pipelines, steel structures, building frames, elevator manufacturing, medical devices, fitness equipment, furniture making, electronic and technological components.
Features of Industrial tube laser cutter with three chucks
Heavy duty horizontal bed structure
The heavy-duty horizontal bed structure and high-strength crossbeam design, combined with precision manufacturing process, ensure the best dynamic performance, accuracy and stability during the operation of the tube cutter.
Zero material surplus processing
The standard three-chuck structure is convenient for short-tail cutting. The C2 and C3 chucks are hollow chucks, which can realize whole tube blanking.
The laser skip cutting process fundamentally minimizes manufacturing waste. The industrial tube laser cutting machine will help you maximize the use of every piece of material, reduce waste and improve cost-effectiveness during operation.
Servo support With buffer cylinder
Both the loading and unloading ends are actively supported by high-sensitivity servo drives to ensure cutting stability and improve precision.
Smart Tubepro controller
The industrial tube laser cutting machine is equipped with professional nesting software to achieve efficient management of production progress and price calculation.
The square chuck design allows cutting of round and square tubes with the same maximum diameter, with a cutting range of 20mm to 350mm.
The high-power W laser generator adopts water cooling and modular design, with compact structure, highly integrated system, maintenance-free, high reliability, high beam quality and high beam stability, which makes it an ideal laser source for industrial pipe cutting.
Double control water chiller
Hanli chiller cools the laser source and laser cutting head at the same time, with stable and reliable performance, extremely low failure rate, and significant energy saving effect, helping you save electricity bills.
Automatic metal tube loading system (Optional)
The multifunctional loading support structure is optional, which can meet the automatic loading of round tubes, rectangular tubes, metal pipes and profiles, increase the loading speed, ensure a hands-free operating environment and reduce labor costs.
For more information, please visit pipe profiling laser cutter manufacturer(ko,rm,ro).
Technical parameters of Industrial Tube Laser Cutter for Metal Pipes & Profiles
ModelST-FCT3+S6ST-FCT3+S6/S12Laser power3KW, 6KW,12KWTube cutting lengthmmmmTube cutting diameterΦ15-Φ230mm □15-230mmΦ20-Φ350mm □20-350mmMaximum tube weight300KGS900KGSMax. chuck rotating speed120r/min80r/minY axis maximum speed110m/min80m/minX maximum acceleration1.5G0.8GControl systemEtherCAT bus controlPositioning accuracy±0.05mm/mRepeated positioning accuracy±0.03mm/mPower Supply380V/50HZ/3P (Options: 220V with transformer)Dimensions**mm**mm(S6) / **mm(S12)Overall weightKGSKGS(S6)/KGS(S12)
Industrial Tube Laser Cutter for Metal Pipes & Profiles Projects
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