The Ultimate Buyer's Guide for Purchasing perforated machine guarding

Operating machinery in the workplace is a hazard and poses potential risks of injury and fatalities. In the UK, an estimated one in four workplace injuries and eight out of ten workplace fatalities involve mechanical equipment.

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There are legal procedures and regulations in force to minimise risks of machinery usage in the workplace and to protect those working with machinery. The Machinery Directive /42/EC covering the European Union came into force on 29th December and outlines the legal requirements for safeguarding against dangerous machines and machine parts. The Machinery Directive covers the supply of new machinery and other equipment including safety components. It is an offense to supply machinery within the EU unless the provisions and requirements of the Directive are met.

Employees who use machinery are exposed to risks during operation, adjustment, maintenance and lubrication of machinery and all risks need to be eliminated as far as are possible. In order to prevent injuries and fatalities, securely fitted and installed machine guarding is used to guard against dangerous and moving parts of machinery.

It is imperative to carry out a risk assessment and to inspect all machinery on-site to identify the hazard of the machine and to assess the risk posed by that particular machine and hazard. When the risk is properly assessed the next step is for suitable and appropriate controls to be put in place to minimise or expel those risks altogether.

The full scope of the risk such as the likelihood of an injury occurring with machine usage as well as the severity of an injury associated with that machine should be investigated. A risk assessment will also highlight the correct and suitable machine guarding that is required. Other factors should also be assessed such as environmental conditions and ergonomic requirements.

To help identify machine parts that pose a serious danger, areas and points should be observed and investigated. In machines with moving parts, parts of the machine may involve guillotines and blades, cutters, saws and drills. Machines may also include power points such as pulleys and belts, shafts and flywheels. Other high-risk parts of a machine would include cutting areas, entanglement areas, abrasion areas, crushing areas and impact areas. Shear points, stabbing points and protrusions that can cause injury should also be identified.

When all hazards and risks are properly investigated and documented in a risk register, action can be taken to minimise and eliminate those risks.

Machine guarding is mostly used where a hazard cannot be eliminated or substituted with a safer alternative. There are many machine guard types that can be used according to the type of control requirement. One machine guard type is a fixed guard which forms a barrier between the machine and the operator and prevents contact with the machine.

TLDR

Sometimes overlooked, paper cutters are one of the workhorse items in your print arsenal that can transform project outcomes from tattered to crisp. In this buyer’s guide, we’ll explore the variety of paper cutters on the market, factors to consider when purchasing, and how to determine which one’s right for you.

Can you use scissors and inferior tools to cut large volumes of paper? Sure… technically. But can you do it pain-free and with accurate, smooth results? Well, no, and if you don’t believe us, ask a marketer, teacher, corporate employee, or government worker—really just about anyone who works with paper. No matter what you do, if you handle paper frequently, having the best cutter for your workflow is critical. 

In this paper cutter buyer’s guide, we will cover:

• Types of paper cutters
• What to consider when choosing the best paper cutter
• Tips from the experts

When it comes to paper cutters, you might be surprised by the number of options available!  

Guillotine Cutters

Guillotine cutters are probably the ones most familiar to the general public, and they’re one of the more affordable paper cutter options. The name refers to the mechanism for trimming the paper, where a handle with a blade lifts up and down, slicing the paper. A guillotine for cutting paper uses a curved blade and does not have complicating clamping equipment, making it ideal for smaller stacks of pages, usually no more than about 20 sheets at a time. This is because as the blade slides through the pages, the stack moves slightly; cutting thicker stacks would not be as accurate from the top to the bottom of the pile. 

In years past, these cutters were considered very dangerous, but in more modern times, guillotine style paper cutters are equipped with various safety measures to prevent accidents. Blade covers, locks, and more keep your hands out of harms way. 

Rotary Blade Trimmers

Typically, rotary trimmers are used for one or just a few sheets at a time. They are more tuned for accuracy and precise trimming of slim edges than of cutting through stacks. Think trimming the white border off your photo prints over cutting a stack of fliers. The “rotary” style uses a circular blade that rolls across the page. They come in small sizes for crafts up to extended lengths over 50” long for posters and sign shops. Some trimmers can even cut materials like leather, glass, and more. And some also offer fun and unique trimming options with the swap of a blade, such as deco cuts like waves, scoring, and perforating.

Stack Cutters

Stack cutters allow for cutting large quantities of paper—often up to a full ream of paper in one cut. While manual stack cutters are sufficient for many users, choosing the electric variety makes the process even easier. For many in the industry, stack cutters are considered the best option for those considering a professional paper cutter for businesses.

Business Card Slitters

Sometimes, cutting very small objects with a paper cutter can be awkward or dangerous, not to mention the amount of waste when the blade is just slightly off. Business card slitters are tailor-made to turn high-quality card stock into custom business cards with perfectly flush edges. Depending on the model, you can choose from manual or electric card cutters that can handle more basic or full-bleed business cards.

What to Consider When Choosing the Best Paper Cutter

When choosing a paper cutter, you need to consider details about your specific application like cutting capacity, width, and how precise you’ll need it to be.

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Cutting Capacity, Width, and Length

One of the most fundamental aspects of choosing a paper cutter is ensuring the machine can accommodate the width and length of paper you’ll need to cut. For instance,  do you need to cut larger format objects like posters, or something more like books or typical 8-1/2" x 11” documents?

You’ll also need to consider capacity. If you need to cut papers for 1,000 recipients, you’ll naturally want to get a higher-capacity cutter (usually a stack cutter). For those doing a manual vs. electric paper cutter comparison, note that electric or hydraulic cutters are better suited for higher volume.

Safety Features

Safety is an important factor to consider when purchasing, and different cutters have different safety features. For guillotine cutters, make sure to choose one with a blade guard. This lets you hold your paper or material in place while keeping your fingers safe from the blade. Blade latches are also important, locking the blade in place when not in use. Lastly, any guillotine cutter should have a tension spring—without it, the blade can swing down unpredictably from the raised position.

On stack cutters, safety features should, at the minimum, include a shield to keep your hands away from moving parts. If possible, opt for a stack cutter with an optical eye. These devices can automatically shut down the machine if they detect that your hands are too close to the cutting surfaces during operation. Some machines, like the MBM , require pulling two handles not located near the blade to start the machine up, keeping your hands out of harm's way.

Accuracy and Precision

Manually operated tabletop guillotine cutters can be pretty precise, but that’s dependent on the end user's skill. More expensive manual paper cutters use precision grids and extremely sharp blades to ensure that cuts are even and accurate. Electric stack cutters have special technology that allows them to be even more precise, especially when cutting large amounts of paper at a time.

Durability and Build Quality

Options range from more affordable paper cutters to higher-priced,  professional-grade choices. More expensive paper cutters have better quality blade edges and action to deliver smoother results. 

Key Features to Look for in a Paper Cutter

Beyond performance aspects like cutting capacity, width, and length, you should look at parts and features carefully before making an investment in a new paper cutter. 

Blades and Replacement Parts

Generally speaking—higher-end cutters will use more sophisticated, longer-lasting materials for the blades. Cutters may sometimes feature self-sharpening blades, like on the Dahle Professional Series. Several materials are available for replacing or upgrading paper cutter blades, including standard, carbide inlay, and high-speed stainless blades. We recommend getting the highest quality blade material available for longevity and consistent results. Whether you have a guillotine, stack, or rotary cutter, there are various options to choose from should you need to replace them. 

Beyond blades, there are several replacement parts that can be procured for cutters.  Cutting sticks are common replacement parts for stack cutters, and absorb some impact from the cutting blade’s edge. Cutting mats can also be replaced on guillotine cutters, and upgraded based on the user's needs. 

Ease of Use 

Modern stack cutters have high-tech safety features and systems to help automate the process, but some designs are inherently more complicated, and this should be part of your decision process. For instance, a guillotine cutter requires less training and trial and error to learn than a stack cutter. However, electric stack cutters have some features that can make them easier to use than manual stack cutters, an important factor to consider in a manual vs. electric paper cutter comparison.

Electric stack cutters have features that can increase precision and reduce human errors. The backstop plays a big role in regulating the accuracy of the cut, and if possible, you’ll want to make sure your machine features a digital one. Digital backstops are much more accurate than manual ones, as they use precision calibration to get your cuts to within 100ths of an inch. Some also have technology to display a visible LED line on your paper, that will show you exactly where the cut will land—preventing mistakes and rework.

Factors to Keep in Mind when Choosing a Paper Cutter

Of course, when choosing a paper cutter, you need to consider more than the cutting method, safety features, and cutting widths and lengths. The first major variable to weigh out is your budget. If you only have a small budget, an electric stack cutter might be out of reach. Generally, rotary cutters and guillotine cutters are the cheapest options available. But within each category of cutters, there’s massive price variation based on the level of automation, safety technology, and capacity available on each machine.

Brand reputation is another key factor to weigh when deciding on a professional paper cutter for businesses. Challenge Machinery, Duplo USA, MBM, and Standard Horizon are some of the most renowned players in the industry. Reviews and recommendations are incredibly helpful for parsing out what these products are like to use on a day-to-day basis, but if you stick with any of those brands, you’ll be in good company. 

Tips from the Experts

At Binding 101, our team of experts has used everything we sell, and we’ve seen the ups and downs of every paper-cutting method. To prevent you from repeating the same mistakes we learned from the hard way, here are some tips:

• Know when to replace the blade. If your blade is old or dull, it will start to produce poor cutting results. Have extras on-hand so you can swap them out as soon as they are needed to avoid being caught in a snag when a job comes through and you have to wait for a new blade to arrive.
• Clean the cutter when needed. If you don’t remove old clippings or scraps, it can interfere with the cutting process, impairing accuracy, causing jams, and slowing down your workflow.
• Read the manual, especially when using an electric cutter. These machines are built to run for a long time, but operating them according to the manufacturer’s instructions will prevent issues.

Choose the Best Paper Cutter Today

If the phrase “paper cutter” only evoked the classic guillotine for cutting paper before this article, you should now have a better picture of just how many options there really are for this critical document-finishing tool! By thinking about your business or organizational needs and budget, you can figure out what type of cutter is right for you.  Whether you’re looking to upgrade from a guillotine cutter at your office or procure replacement parts for your stack cutter, Binding 101 has the knowledge base and inventory to point you in the right direction. Call us at (866) 537- to speak to one of our helpful team members or visit our site to browse our wide selection of machines and replacement parts today.

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