What is Explosion Proof Lighting?

When it comes to lights for hazardous locations, you won’t find a safer or more durable light fixture than explosion proof lights. Problem is, many people are often confused by what this label means, and if it’s an appropriate choice for their lighting needs. That’s what this post was made to address. Follow along as we explain exactly what explosion proof lighting is and what it’s used for in this handy guide to explosion proof light fixtures. 

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What is an Explosion Proof Light?

An explosion proof light fixture is a light fixture that has been designed and manufactured to withstand an explosion without the blast compromising the fixture. Explosion proof lights are commonly used in industrial settings where gasses, vapors, heat, and other combustible materials are present, and are ideal for environments that are especially hazardous, where explosions are a real cause of concern. 

In addition to being both shatterproof and vapor tight, some explosion proof lights can also contain the blast—helping to prevent it from spreading into the area surrounding it. This makes them particularly useful for those who are concerned about preventing a total loss of any adjacent equipment (including other light fixtures) in the event of an accident. 

Are Explosion Proof Lights The Same As Vapor Tight Or Shatter Proof Fixtures?

Many people tend to conflate explosion proof lights with either shatter resistant or vapor tight fixtures, when they’re actually different types of lights. Vapor tight lights are lights that are sealed and gasketed to safeguard their internal elements from fumes, dust, and moisture. Shatterproof lights are lights made with shatter resistant lenses, made to stop the fixture from shattering on the chance that it’s exposed to high heat. 

While explosion proof light fixtures are both shatter proof and vapor tight, they also contain design elements that make them especially equipped for use in hazardous environments. As mentioned, explosion proof lights are designed to ensure they don’t initiate an explosion when exposed to high temperatures or arcing contacts. This makes them safe for use in areas where hazardous gasses and flammable materials are present, and where explosions are more likely to occur. 

What Makes a Light Explosion Proof?

While there are many different styles of explosion proof lights, all explosion proof light fixtures are generally constructed using the same common elements. These include:

Ultra-durable casing: explosion proof lights have a virtually unbreakable casing—that is, the enclosure that contains the fixtures—often with shatterproof tempered glass lens. 

Ignition-resistance: explosion proof lighting fixtures are vapor tight in the strictest sense of the term. With ultra airtight seals that keep out flammable materials like vapors, gasses, and fibers, they’re built to function safely and seamlessly in any kind of hazardous environment you put them in.

Thermal control mechanisms: Many explosion proof light fixtures are constructed to expel heat that may build up in the fixture. Design elements like copper free housings and double folded aluminum fins can help dissipate heat, further preventing combustion.

Explosion Proof Lighting Requirements

When it comes to buying explosion proof lights, it’s important to know that not all fixtures are the same. Just as an explosion proof light is a specific type of lighting fixture that’s ideal for certain types of locations, different hazardous locations also have different requirements for explosion proof lights. You’ll need to ensure that the fixture you buy meets the explosion proof lighting requirements of the hazardous area you intend to install them in.

Hazardous areas that require explosion proof lights fall into a combination of classes and divisions, based on the proximity and degree of various flammable materials in the vicinity of the occupying fixture. These classes/divisions include: 

Class I, Division 1 – An area where flammable concentrations of gasses, vapors or liquids are regularly present under normal operating conditions.

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Class I, Division 2 – An area where flammable concentrations of gasses, vapors, or liquids exist within the atmosphere under abnormal operating conditions.

Class II, Division 1 – An area where flammable concentrations of combustible dust exist within the atmosphere under normal operating conditions.

Class II, Division 2 – An area where flammable concentrations of combustible dust exist within the atmosphere under abnormal operating conditions.

Class III, Division 1 – An area where easily flammable fibers or materials producing combustible residue or shavings exist within the atmosphere under normal operating conditions.

Class III, Division 2 – An area where easily flammable fibers or materials producing combustible residue or shavings exist within the atmosphere under abnormal operating conditions.

As you can see, there are many different classes that an explosion proof fixture type can be classified for and you’ll need to check to make sure the fixture you buy meets the class you need for your application. Feeling overwhelmed? Contact PrimeLights to talk to a friendly lighting expert who can recommend a fixture based on your specific lighting requirements. 

Get Your Explosion Proof LED Lighting Fixtures from PrimeLights

Are you looking for lighting fixtures that are explosion proof and energy efficient? 

PrimeLights is proud to offer the very best selection of explosion proof LED lights! Certified for use in all three explosion proof area classes and all divisions, as well as in wet and marine locations, they’re the brightest, most durable and energy-efficient explosion proof lights available anywhere. They’re perfect for nearly all kinds of hazardous lighting locations, including oil and gas refineries, chemical plants, power plants, laboratories, and fabrication workshops, among many others.

The selection of an explosion-proof lighting manufacturers might be challenging. Each of the several possibilities available makes a claim to be the finest. Don't worry, we've already done all the research for you to choose the best! Our guide will introduce you to the leading manufacturers of 40W LED explosion-proof lights and assist you in identifying the ideal option for your company's requirements. Continue reading if you're searching for new light setups or simply want to be informed.

Why Use Explosion-Proof 40W LED Lights?

It is essential to use the appropriate illumination in dangerous areas for safety measures. Explosion-proof lights are made specifically to protect areas where dust, fumes, or gasses might catch fire. They prevent flames or hot gasses from escaping into surroundings by containing any explosion that occurs within the fixture. This feature ensures the safety of both employees and machinery.

Knowing How Explosion-Proof Lighting Works
Explosion-resistant lights are designed to perform effectively in areas where explosions are a possibility. These lights stop flames or hot gasses from escaping and setting fire to any flammable objects by containing explosions that take place within the fixture. 

Key Features 40W LED Explosion-Proof Lights.

1. Durability: 40W LED explosion-proof lights are made to endure. They can stand out in extreme temperatures, and moist areas and are suitable for harsh industrial environments.

2. Energy Efficiency: Compared to conventional lighting, LED technology enables these lights to use less electrical energy, which is cost-effective for huge industries.

3. High Brightness:  LED lights generally offer between 4,000 and 5,000 lumens, which is enough illumination for a variety of purposes despite their lower power.

4. Versatility: 40W explosion-proof LED lights are appropriate for a broad range of applications, from providing focused illumination for tasks to illuminating vast areas, they are available in a range of sizes and shapes.

5. Certification: Class 1 Division 1 and Class 2 Division 1 are two essential safety requirements that many of these lights meet making them suitable for use in hazardous areas.

Leading Manufacturers of 40W LED Explosion-Proof Lights.

Let's discuss some of the top US makers of 40W LED lighting that are explosion-proof.

1. Hubbell Lighting
Established: ,
Location: Greenville, South Carolina, in the United States.
Overview: For nearly 60 years, Hubbell Lighting has been a key player in the lighting industry. They are experts in creating innovative, explosion-proof LED lighting systems for a variety of uses.
Key Products: High bay lights, emergency lights, and floodlights
Review: Hubbell's dedication to quality and safety is valued by customers. They provide excellent customer service, and their lights are constructed to meet high standards of security.

2. Eaton
Established:
Location: Bloomfield, New Jersey, USA
Overview: Eaton is an internationally recognized manufacturers of electrical equipment, featuring explosion-proof lighting solutions. Having more than a century of experience, they emphasize manufacturing products that are safe and energy-efficient.
Key Products: Area lights, floodlights, and high bay lights
Review: Eaton is known for delivering reliable and innovative explosion-proof lighting. Customers like the wide range of assistance and instruction options they provide, which makes it simpler to get the most out of their products.

3. American Electric Lighting
Established:
Location: Granville, Ohio, USA,
Overview:  American Electric Lighting is an affiliate of Acuity Brands and specializes in developing premium LED lighting solutions that are explosion-resistant. Providing safety in harsh areas is the objective.
Key Products: Industrial fixtures, LED Cobra heads, and floodlights
Review: American Electric Lighting's products are recognized by customers as durable and reliable. Their products are a perfect choice because of their dedication to performance and safety.

4. Cooper Lighting
Established:
Location: Peachtree City, Georgia, in the United States.
Overview: Cooper Lighting is renowned for its innovative lighting solutions that prioritize effectiveness and safety. They provide a large selection of products that are suitable for hazardous environments.
Key Products: floodlights, track lights, and downlights
Review: Cooper Lighting's energy-efficient and high-quality explosion-proof products are well acclaimed. Their comprehensive approach to lighting, which incorporates automation and controls, is appreciated by customers.

5. RAB Lighting
Location: Northvale, New Jersey, USA
Established:
Overview: RAB Lighting has gained a solid reputation for providing high-performance, energy-efficient lighting alternatives. For both indoor and outdoor applications, they provide a range of explosion-proof products.
Key Products: High bay lights, wall packs, and floodlights
Review: Because of its innovative designs and emphasis on energy-saving technology, RAB is a popular option for companies searching for sustainable lighting solutions.


Location: Sycamore, Illinois, USA
Established:
Overview: Ideal Industries is also one of the well-known producers who are developing high-quality electrical products, such as a variety of lighting options like floodlights and 40w LED explosion-proof lights.
Key Products: task-specific lights and explosion-proof LED lights
Review: Ideal Industries is valued by customers for its dependable performance in dangerous environments and solid structure.

7. Thorn Lighting
  Location: Spennymoor, UK and USA
Established:
Overview: Thorn Lighting has been a reputable brand in the lighting sector for many years, delivering reliable and perfect lighting solutions.
Key Products: Surface-mounted luminaires and downlights
Review: Thorn is a top pick for both commercial and industrial lighting requirements due to their dedication to quality and advanced technology.

8. 3M
Location: St. Paul, Minnesota, USA Established: Overview: 3M has become known for the advancement of technology in several fields, including lighting solutions for hazardous environments.
Key Products: Emergency lights and industrial lighting
Review: 3M's commitment to quality and safety is valued by buyers. The products they manufacture are reliable and designed effectively for demanding uses.

9. Crouse-Hinds (Eaton)
Location: Syracuse, New York, USA,
Established:
Overview: Crouse-Hinds, a division of Eaton, excels in electrical supplies and LED lighting that is explosion-proof for hazardous areas.
Key Products: Junction boxes, 40W LED lights and floodlights
Review: Crouse-Hinds is renowned for its high safety ratings and long-lasting products. For reliable products that are explosion-proof, they are a well-known brand in this industry.

10. Larson Electronics
Location: Kemp, Texas, USA,
Established: .
Overview: Work lights and 40W explosion-proof LED lights are among Larson Electronics' primary products. The company specializes in both portable and fixed lighting solutions.
Review: Contractors and industrial operators like Larson Electronics because of their outstanding lighting systems and exceptional customer support.

FAQ’S While Selecting 40W LED Explosion-proof Lights: